highQcheck – the future of measurement fixtures. Digital. Precise. Automated.
Our innovation: the flexible control system for the automotive industry and many other sectors.
To precisely verify the dimensions of components and assemblies, automotive manufacturers in particular have so far required dozens of individual fixtures – a process that is costly, space-intensive and material-intensive. With highQcheck, we break through these rigid limits. It is our consistent response to the growing demands for flexibility, precision, speed and cost-efficiency in industrial quality assurance.
The process: synchronised to the perfect pose
- Initial state
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The base plate is ready with mounting frames positioned; hexapods and mountings are stored safely in the magazine.
- Automated positioning
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The robot sets up the fixture. The hexapods are positioned fully automatically on the respective mounting frames in accordance with the assembly plan.
- 6DOF manipulation
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From the home position, the hexapods are moved into their precise working pose. This enables flexible manipulation within an extremely large working envelope.
- Equipping in detail
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The robot switches to the parallel gripper, retrieves the required mounts from the magazine and fits them onto the hexapods. To this end, the system draws on a library of standardised mountings that can be reused across projects; vehicle-specific special mountings are only added to the library if the geometry of the components requires it.
- Integrated correction cycle
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The assembled system is measured tactilely. The pose deviations determined in the process are recorded directly in the system; based on these correction values, the robot readjusts the hexapods to the corrected target pose.
Customised utilization and maximum precision under real-world conditions
In-line operation: Parts are loaded directly in accordance with the vehicle RPS. Measurement is carried out either flexibly by hand using a handheld scanner directly on the production line, or fully automatically by a high-precision robotic scanning head.
Process-oriented operation: An integrated shuttle system enables mobile deployment at various locations within your production facility, drastically increases the utilisation rate of the CNC measuring machine and reduces preparation time to a minimum.
Optimised working area: Thanks to precisely balanced adjustment parameters (such as extension lengths and the geometry of the joints), highQcheck guarantees unrestricted precision across the entire range of action.
Perfected load behaviour: Load behaviour in industrial applications is highly complex and depends on the 6DOF hexapod pose, the 7DOF load pose and the geometry of the clamping cartridges. Weischer calculates the diameter ratio and angular distribution with mathematical precision and, based on these parameters, selects the hexapod variant best suited to your specific application from the available options.
Your benefits with highQcheck
Flexible setup directly on the measuring unit for straightforward scalability to a wide variety of components and geometries.
Quick and easy integration into the ongoing production process.
A single measuring system replaces the expensive purchase and maintenance of several rigid standard gauges.
A significant reduction in longterm, cost-intensive storage in your production facility.
Increased productivity in quality assurance thanks to the constant availability of digital gauges.
Maximum reliability and precise data acquisition during every single test run.
A robust design engineered for a long service life. Reliable in demanding production environments – with significantly reduced effort required for regular, time-consuming inspection cycles.
Ready to put the check in focus?
highQcheck embodies our commitment to pioneering high-tech solutions in quality assurance and unrivalled testing and controll capabilities. Depending on the specific requirements of your industry, you will discover how to make your production processes more flexible and cost-effective.
If you have any questions, require detailed information or would like a personalised consultation, simply contact your designated Weischer sales representative directly – or send us an email at vertrieb@weischer.de.
© Josef Weischer GmbH 2026